Pacific Carbon Core Doorset
The Pacific Carbon Core doorset is a light weight foamed core flush-panel door set, prehung on high quality steel hinges in a timber or steel frame.
Doors are available as single leaf or pair leaf, finished in a variety of facings.
The standard doorset is intended for interior use in dry conditions, however it is suitable for exterior conditions with the appropriate facing.
Carbon Core doorsets are preferred where light weight and moderate impact resistance is required.
If hardware is to be fixed to the door face it may require blocking in the door and so must be specified at time of order.
Product Options
Core: 30mm thick lightweight foamed core
Rails, Stiles: Radiata Pine, butt-joined and stapled
Clashing: Paint Quality doors are unclashed as standard. Veneered doors are clashed in matching timber, thickness 5mm, to vertical edges.
Facings: Medium Density Fibreboard is standard
Pre-easing: 2mm
Thickness: This door leaf is available as 38, 40, 42, 45 or 47mm thick. Standard size is 40mm thick.
Leaf Sizes: The carbon core door is available for manufacture to any practical size to suit client requirements. Thought should be given to the facings of oversize door leafs so that there is no visible join in the face of the door.
The facings listed below are available for the Carbon Core door set
Leaf Facings
- MDF
- Oil Tempered Hardboard
- Hardboard
- Plywood
- Timber Veneers
- Bolection Panels
- Raised Panels
- Decorative Timber Mouldings
- Solid Timber (thickness up to 12mm)
- Metal Sheet, mild or stainless (0.6 - 1.0mm)
- Aluminium Sheet (0.3 - 1.0mm)
- High Pressure Laminate up to 1.5mm thick (eg: Laminex, Formica)
- Fire Rated Formica
- Sheet Vinyl (1.25 - 2mm)
- Acrylic - Sheets up to 1.5mm thick (eg: Acrovyn, Korogard)
- Laminex Decoral
Leaf Edges
The leaf edges listed below are available for the Carbon Core door set
Note: leaf thickness may affect the availability of extruded profiles.
Meeting Stiles
The meeting stiles listed below are applicable to paired doors sets only.
Timber Frame
The timber frame profiles listed below are available for the Carbon Core door set
Steel Frame
The steel frame profiles listed below are available for the Carbon Core door set
Standard frames are three-sided only with no sill. Four-sided frames and/or custom sills may be available on request. For more in depth information on frame profiles and sizes, please see our Installation Instructions.
Vision panels for the Carbon Core Door set are available with timber, aluminium or steel bead, and can be of any practical size within the door leaf provided that there is a minimum 150mm perimeter rail as shown below.
Glazing can be of any type to suit your requirements.
Thermal insulation
This door leaf has a thermal insulation rating (R-value) of 0.368 Km2/W (for a 40 mm thick leaf).
Exterior installation
This door is not tested for water ingress in exterior installations and we make no statement as to its suitability under NZBC E2 "External moisture". All exterior doors should be given as much shelter as possible and be fitted with appropriate flashing systems
There are no hardware limitations for the Carbon Core Door set, however consideration should always be given to fitness for purpose.
Concealed hinges are not an option on this doorset.
