Installation Instructions
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Please note: Hardware is not included with our doors. However, we are pleased to help in sourcing high-quality hardware from ASSA ABLOY at an additional cost.
For BPIR Documents related to ASSA ABLOY hardware, please see: ASSA ABLOY
For hardware from other suppliers, please refer to the individual hardware supplier for information.
Installation wall framing requirements
Pacific Hospital Door Set
Frame materials available:
- EGZ - 1.6mm
- Cold rolled galvanized - 1.6mm
- Stainless Steel - 1.5mm
Fasteners:
- Folded steel connection plates (as shown) to be supplied with frames.
- Hook onto frame bracing straps and nail or screw to timber studs. 2 per strap.
- Frame connection plates either clouts (30 x 2.5mm gib clouts) or screw fixed.
Head Fixing (minimum):
- Single door - none required
- Paired door - one central fixing required
Wedging Gap:
- N/A
Frame materials available:
- EGZ - 1.6mm
- Cold rolled galvanized - 1.6mm
- Stainless Steel - 1.5mm
Fasteners:
- Framing stud No.1 screwed to jamb.
- Connection to stud No.2 via rebated nail on plates. One fastener per location except at bottom where two fasteners are required.
- Frame to be screw fixed (10g x 50mm self tapping) at 600mm nominal centres. Two fasteners per location where applicable.
Head Fixing (minimum):
- Single door - none required
- Paired door - single central fastener required
Wedging Gap:
- N/A
Frame materials available:
- EGZ - 1.6mm
- Cold rolled galvanized - 1.6mm
- Stainless Steel - 1.5mm
Recommended Fasteners:
- Frame screwed to stud through packing.
- Frame to be screw fixed (10g x 50mm self tapping) at 600mm nominal centres. Two fasteners per location where applicable
Head Fixing (minimum):
- Single door - none required
- Paired door - single central fastener required
Wedging gap:
- 0-10mm
Frame materials available:
- EGZ - 1.6mm
- Cold rolled galvanized - 1.6mm
- Stainless Steel - 1.5mm
Fasteners:
- Frames may be screwed directly to studs either through the stud and into the frame bracing straps or through the frame into the timber stud at 600mm nominal centres.
- Frame to be screw fixed (10g x 50mm self tapping) at 600mm min. centres. Two fasteners per location where applicable to each strap.
Head Fixing (minimum):
- Single door - none required
- Paired door - single central fastener required
Wedging Gap:
- 0-15mm
Frame materials available:
- EGZ - 1.6mm
- Cold rolled galvanized - 1.6mm
- Stainless Steel - 1.5mm
Fasteners:
- Frame to be screw fixed (8g x 50mm self tapping) through frame straps, timber packers and into timber stud. Standard is 4 No. per Jamb (Front section), 2 No. Per Jamb (Rear section)
Head Fixing (minimum):
- Single door - none required
- Paired door - 2 No. fastener required (Front section only)
Wedging Gap:
- 10mm
Frame materials available:
- EGZ - 1.6mm
- Cold rolled galvanized - 1.6mm
- Stainless Steel - 1.5mm
Fasteners:
- Jamb fixing at 600mm nominal centres.
- Expansion anchors eg. M10 countersunk 'Ramset' Dynabolts
- M12 countersunk masonry screwbolts
Head Fixing (minimum):
- Single door - none required
- Paired door - single central fastener required
Wedging Gap:
- 0-15mm
Frame materials available:
- EGZ - 1.6mm
- Cold rolled galvanized - 1.6mm
- Stainless Steel - 1.5mm
Fasteners:
- Boxed stud riveted with steel pop rivets or screwed with self tapping screws to frame bracing straps at 600mm nominal centres.
- Steel studs may be riveted (steel pop rivets) or screwed (9g x 45mm self tapping) to the frame bracing straps.
Head Fixing (minimum):
- Single door - none required
- Paired door - single central fastener required
Wedging Gap:
- N/A
Frame materials available:
- EGZ - 1.6mm
- Cold rolled galvanized - 1.6mm
- Stainless Steel - 1.5mm
Fasteners:
- Frame screwed to boxed stud at 600mm nominal centres with self tapping screws.
- Steel studs may be riveted (steel pop rivets) or screwed (9g x 45mm self tapping) to the frame bracing straps.
Head Fixing (minimum):
- Single door - none required
- Paired door - single central fastener required
Wedging Gap:
- N/A
Frame materials available:
- EGZ - 1.6mm
- Cold rolled galvanized - 1.6mm
- Stainless Steel - 1.5mm
Fasteners:
- Jamb fixing at 600mm nominal centres Frame screwed to boxed studs through timber packing. Steel studs may be riveted (steel pop rivets) or screwed (9g x 45mm self tapping) to the frame bracing straps. Two fasteners per location where applicable.
Head Fixing (minimum):
- Single door - none required
- Paired door - single central fastener required
Wedging Gap:
- 0-10mm
Pacific Hospital Double Action Door Set
Frame materials available:
- EGZ - 1.6mm
- Cold rolled galvanized - 1.6mm
- Stainless Steel - 1.5mm
Recommended Fasteners:
- Frame screwed to stud through packing.
- Frame to be screw fixed (10g x 100mm self tapping) at 600mm nominal centres. Two fasteners per location
Head Fixing:
Single door: None required
Pair door: Double central fasteners
Wedging gap:
- 5-10 mm
Frame materials available:
EGZ - 1.6mm
- Cold rolled galvanized - 1.6mm
- Stainless Steel - 1.5mm
Recommended Fasteners:
Frame screwed to stud through packing.
Frame to be screw fixed (10g x 50mm self tapping) at 600mm nominal centres. Two fasteners per location
Head Fixing:
Single door: None required
Pair door: Double central fasteners
Wedging gap:
- N/A
Frame materials available:
- EGZ - 1.6mm
- Cold rolled galvanized - 1.6mm
- Stainless Steel - 1.5mm
Recommended Fasteners:
Frame screwed to stud through packing.
Frame to be screw fixed (10g x 50mm self tapping) at 600mm nominal centres. Two fasteners per location
Head Fixing:
Single door: None required
Pair door: Double central fasteners
Wedging gap:
- N/A
Pacific Hospital Sliding Door Set
Frame materials available:
- EGZ - 1.6mm
- Cold rolled galvanized - 1.6mm
- Stainless Steel - 1.5mm
Recommended Fasteners:
- Frame screwed to stud through packing.
- Frame to be screw fixed (10g x 50mm self tapping) at 600mm nominal centres. Two fasteners per location
Head Fixing:
Dependent on door width
Wedging gap:
- N/A
Frame materials available:
- EGZ - 1.6mm
- Cold rolled galvanized - 1.6mm
- Stainless Steel - 1.5mm
Recommended Fasteners:
- Frame screwed to stud through packing.
- Frame to be screw fixed (10g x 50mm self tapping) at 600mm nominal centres. Two fasteners per location
Head Fixing:
Dependent on door width
Wedging gap:
- N/A
Frame materials available:
- EGZ - 1.6mm
- Cold rolled galvanized - 1.6mm
- Stainless Steel - 1.5mm
Recommended Fasteners:
- Frame screwed to stud through packing.
- Frame to be screw fixed (10g x 50mm self tapping) at 600mm nominal centres. Two fasteners per location
Head Fixing:
Dependent on door width
Wedging gap:
- N/A
Frame materials available:
- EGZ - 1.6mm
- Cold rolled galvanized - 1.6mm
- Stainless Steel - 1.5mm
Recommended Fasteners:
- Frame screwed to stud through packing.
- Frame to be screw fixed (10g x 50mm self tapping) at 600mm nominal centres. Two fasteners per location
Head Fixing:
Dependent on door width
Wedging gap:
- N/A
Pacific Double Action Bi-Fold Door Set
Frame materials available:
- EGZ - 1.6mm
- Cold rolled galvanized - 1.6mm
- Stainless Steel - 1.5mm (VP30-60DA only)
Fasteners:
- Folded steel connection plates (as shown) to be supplied with frames.
- Hook onto frame bracing straps and nail or screw to timber studs.
- Frame connection plates either clouts (30 x 2.5mm gib clouts) or screw fixed.
Head Fixing (minimum):
- Single door - none required
- Paired door - single central fixing required
Stud size:
- Ex 100x50mm minimum
Wedging gap:
- Not applicable
Insulation rating:
To obtain an insulation rating, the steel frame must be packed with either;
- Plasterboard (30 minutes)
- Ceramic fibre blanket (30 minutes)
- Cornice plaster (30 minutes)
- Grout (60 minutes)
- Pyropanel M4 mortar (60 minutes)
No frame packing equals no insulation rating (i.e. -/xx/-)
Frame materials available:
- EGZ - 1.6mm
- Cold rolled galvanized - 1.6mm
- Stainless Steel - 1.5mm (VP120DA Must be fully grouted frame)
Fasteners:
- Jamb fixing at 600mm centres nominal
- Expansion anchors eg. M10 countersunk 'Ramset' Dynabolts
- M12 countersunk masonry screwbolts
Head Fixing (minimum):
- Single door - none required
- Paired door - single central fastener required
Wedging Gap:
- 0-15mm
Insulation rating:
To obtain an insulation rating, the steel frame must be packed with either;
- Plasterboard (30 minutes)
- Ceramic fibre blanket (30 minutes)
- Cornice plaster (30 minutes)
- Grout (60 minutes)
- Pyropanel M4 mortar (60 minutes)
No frame packing equals no insulation rating (i.e. -/xx/-)
Frame materials available:
- EGZ - 1.6mm
- Cold rolled galvanized - 1.6mm
- Stainless Steel - 1.5mm (VP30 & 60 ONLY)
Fasteners:
- Boxed stud riveted with steel pop rivets or screwed with self tapping screws to frame bracing straps at 600mm centres minimum.
- Steel studs may be riveted (steel pop rivets) or screwed (10g self tapping) to the frame bracing straps.
Head Fixing (minimum):
- Single door - none required
- Paired door - double central fastener required
Stud size:
- 65 x 34mm minimum of 0.55 SMG gauge
Wedging gap:
- Not applicable
Insulation rating:
To obtain an insulation rating, the steel frame must be packed with either;
- Plasterboard (30 minutes)
- Ceramic fibre blanket (30 minutes)
- Cornice plaster (30 minutes)
- Grout (60 minutes)
- Pyropanel M4 mortar (60 minutes)
No frame packing equals no insulation rating (i.e. -/xx/-)
Pacific Emergency Access Door Set
Frame materials available:
- EGZ - 1.6mm
- Cold rolled galvanized - 1.6mm
- Stainless Steel - 1.5mm (VP30-60DA only)
Fasteners:
- Folded steel connection plates (as shown) to be supplied with frames.
- Hook onto frame bracing straps and nail or screw to timber studs.
- Frame connection plates either clouts (30 x 2.5mm gib clouts) or screw fixed.
Head Fixing (minimum):
- Single door - none required
- Paired door - single central fixing required
Stud size:
- Ex 100x50mm minimum
Wedging gap:
- Not applicable
Insulation rating:
To obtain an insulation rating, the steel frame must be packed with either;
- Plasterboard (30 minutes)
- Ceramic fibre blanket (30 minutes)
- Cornice plaster (30 minutes)
- Grout (60 minutes)
- Pyropanel M4 mortar (60 minutes)
No frame packing equals no insulation rating (i.e. -/xx/-)
Frame materials available:
- EGZ - 1.6mm
- Cold rolled galvanized - 1.6mm
- Stainless Steel - 1.5mm (VP120DA Must be fully grouted frame)
Fasteners:
- Jamb fixing at 600mm centres nominal
- Expansion anchors eg. M10 countersunk 'Ramset' Dynabolts
- M12 countersunk masonry screwbolts
Head Fixing (minimum):
- Single door - none required
- Paired door - single central fastener required
Wedging Gap:
- 0-15mm
Insulation rating:
To obtain an insulation rating, the steel frame must be packed with either;
- Plasterboard (30 minutes)
- Ceramic fibre blanket (30 minutes)
- Cornice plaster (30 minutes)
- Grout (60 minutes)
- Pyropanel M4 mortar (60 minutes)
No frame packing equals no insulation rating (i.e. -/xx/-)
Frame materials available:
- EGZ - 1.6mm
- Cold rolled galvanized - 1.6mm
- Stainless Steel - 1.5mm (VP30 & 60 ONLY)
Fasteners:
- Boxed stud riveted with steel pop rivets or screwed with self tapping screws to frame bracing straps at 600mm centres minimum.
- Steel studs may be riveted (steel pop rivets) or screwed (10g self tapping) to the frame bracing straps.
Head Fixing (minimum):
- Single door - none required
- Paired door - double central fastener required
Stud size:
- 65 x 34mm minimum of 0.55 SMG gauge
Wedging gap:
- Not applicable
Insulation rating:
To obtain an insulation rating, the steel frame must be packed with either;
- Plasterboard (30 minutes)
- Ceramic fibre blanket (30 minutes)
- Cornice plaster (30 minutes)
- Grout (60 minutes)
- Pyropanel M4 mortar (60 minutes)
No frame packing equals no insulation rating (i.e. -/xx/-)
Pacific X-Ray Barrier Door Set
Frame materials available:
- EGZ - 1.6mm
- Cold rolled galvanized - 1.6mm
- Stainless Steel - 1.5mm
Lead Shielding:
- Detail shown for lead thickness up to 2mm thick. NOTE Lead shielding above 2mm is possible, however special details are required. If required please contact Pacific Doors customer services.
Fasteners:
- Frame screwed to stud through timber packing.
- Frame to be screw fixed (10g x 50mm self tapping) at 600mm nominal centres. Two fasteners per location where applicable.
Head Fixing (minimum):
- Single door - none required
- Paired door - single central fastener required
- Wedging Gap:
- 0-15mm
Frame materials available:
- EGZ - 1.6mm
- Cold rolled galvanized - 1.6mm
- Stainless Steel - 1.5mm
Lead Shielding:
- Detail shown for lead thickness up to 2mm thick. NOTE Lead shielding above 2mm is possible, however special details are required. If required please contact Pacific Doors customer services.
Fasteners:
- Frame screwed to stud through timber packing.
- Frame to be screw fixed (10g x 50mm self tapping) at 600mm nominal centres. Two fasteners per location where applicable.
Head Fixing (minimum):
- Single door - none required
- Paired door - single central fastener required
Wedging Gap:
- 10mm
Frame materials available:
- EGZ - 1.6mm
- Cold rolled galvanized - 1.6mm
- Stainless Steel - 1.5mm
Fasteners:
- Jamb fixing at 600mm nominal centres
- Expansion anchors eg. M10 countersunk 'Ramset' Dynabolts
- M12 countersunk masonry screwbolts
Head Fixing (minimum):
- Single door - none required
- Paired door - single central fastener required
Wedging Gap:
- 0-15mm
Frame materials available:
- EGZ - 1.6mm
- Cold rolled galvanized - 1.6mm
- Stainless Steel - 1.5mm
Lead Shielding:
- Detail shown for lead thickness up to 2mm thick. NOTE Lead shielding above 2mm is possible, however special details are required. If required please contact Pacific Doors customer services.
Fasteners:
- Frame screwed to boxed stud at 600mm nominal centres with self tapping screws.
- Steel studs may be riveted (steel pop rivets) or screwed (9g x 45mm self tapping) to the frame bracing straps.
Head Fixing (minimum):
- Single door - none required
- Paired door - single central fastener required
Wedging Gap:
- 0-15mm
Pacific X-Ray Barrier Window
Frame materials available:
- EGZ - 1.6mm
- Cold rolled galvanized - 1.6mm
Fasteners:
- Frame to be screw fixed (10g x 75mm self tapping) at 600mm nominal centres. Two fasteners per location.
Stud size:
- Ex 100 x 50 minimum
Wedging gap:
- N/A
Frame materials available:
- EGZ - 1.6mm
- Cold rolled galvanized - 1.6mm
Fasteners:
- Frame to be screw fixed (10g x 75mm self tapping) at 600mm nominal centres. Two fasteners per location.
Stud size:
- Ex 100 x 50 minimum
Wedging gap:
- N/A
